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DOE Great Lakes Bioenergy Science Center (GLBRC)

Donahue

"We are proud of the pieces of the scientific puzzle we have assembled. The Great Lakes Bioenergy Research Center has brought together 400 handpicked scientists and staff and established core facilities for analyzing bioenergy microbes and plants in the lab or the field. The productivity of this team has resulted in more than 100 peer-reviewed publications and patentable technologies that can serve as a foundation for a new renewable bioenergy future."
– Tim Donohue

Tim Donohue is the GLBRC principal investigator and director as well as a professor of bacteriology at the University of Wisconsin–Madison. He is an expert in applying the latest genomic and systems biology approaches to understanding how genetic pathways and networks in microorganisms are used to generate cell biomass or biofuels from sunlight.

Project Description:

The DOE Great Lakes Bioenergy Research Center (GLBRC) is led by the University of Wisconsin– Madison, in close partnership with Michigan State University (see GLBRC Partners). Located in the world's most productive agricultural region, the GLBRC is exploring scientifically diverse approaches to converting sunlight and various plant feedstocks—agricultural residues, wood chips, and grasses—into biofuels. In addition to its broad range of research projects, the GLBRC is collaborating with agricultural researchers and producers to help develop the most economically viable and environmentally sustainable practices for bioenergy production. A new facility is being designed to house GLBRC and other UW–Madison bioenergy programs.

The GLBRC scientific portfolio is organized into four core discovery programs: (1) Improved Plants, (2) Improved Processing, (3) Improved Catalysts, and (4) Sustainable Biofuels Practices. Each core discovery program has a targeted set of mutually supportive goals designed to develop biofuel technologies and transfer them to industry. The GLBRC's sustainability projects span both basic science and applications. The center's research activities are integrated so that data and models generated in one area inform research and technology development by the other core discovery programs. Research support activities that cut across all four discovery areas include the development of enabling technologies such as automated screens for genes and proteins in plants and microbes (see figure, Automated Microbial Colony Picker at GLBRC, p. 21), the creation and management of informatics and information technology tools, and education and outreach. Some recent highlights and successes of GLBRC research are featured.

Research Strategy:

1. Improved Plants
In addition to investigating how genes affect cell-wall digestibility in model plants, cornstalks, and switchgrass, GLBRC researchers are using information from model and agronomic systems to breed plants that produce more or altered hemicelluloses, starches, oils, or new forms of lignin that are easier to process into fuels. Plant oils have twice the energy content of carbohydrates and require little energy to extract and convert into biodiesel. GLBRC researchers aim to increase the energy density of grasses and other nontraditional oil crops by understanding and manipulating the metabolic and genetic circuits that control accumulation of oils and other easily digestible, energy-rich compounds in plant tissues.

Automated Microbial Colony Picker at GLBRC. GLBRC screening efforts begin with the automated selection of microbial colonies in multiwell plates—selecting up to 7,000 colonies per hour. The robot then dispenses growth medium into the destination plates and seals the plates for analysis. [Photo by Wolfgang Hoffmann, University of Wisconsin–Madison]

2. Improved Processing
Located at the intersection of America's agricultural heartland and its abundant northern forest biomass, the GLBRC has access to a rich diversity of raw biomass for study. GLBRC biomass-processing research focuses on finding and improving natural cellulose-degrading enzymes extracted from diverse environments. Improved enzymes created by the GLBRC protein-production pipeline are tested with a range of plant materials and pretreatment conditions to identify the best combination of enzymes, chemicals, and physical processing for enhancing the digestibility of specific biomass sources. GLBRC researchers identify and quantify small molecules generated by different pretreatment methods and examine how these molecules impact biofuel yield.

To decrease the costs of producing and using enzymes to break down cellulose in plants, scientists in this discovery program are working with plant-biomass researchers. They are expressing biomass-degrading enzymes in the stems and leaves of corn and other plants—essentially designing plants to "self-destruct" on cue in a biofuel production facility.

3. Improving Catalysts
GLBRC biomass-conversion research is driven by the need to increase the quantity, diversity, and efficiency of energy products derived from plant biomass. Cellulosic ethanol is a major focus for GLBRC research, but the center also aims to improve both biological and chemical methods for converting plant material into intermediate chemicals that can be used to produce ethanol and other transportation fuels. In addition to producing new generations of cellulose-derived liquid transportation fuels, GLBRC researchers are improving the processes by which microbes directly convert a combination of biomass and sunlight into hydrogen or electricity. Another target is to develop a microbe capable of carrying out all biologically mediated biofuel production steps. The GLBRC strategy to reach this target is to start with efficient ethanol-producing microbes and enable them to produce enzymes and pathways for breaking down cellulose.

GLBRC Research on Bioenergy Crop Sustainability. To improve the sustainability of crops and agricultural residues used for energy production, GLBRC researchers are studying the symbiotic associations of crop roots with arbuscular mycorrhizal (AM) fungi. Interactions with AM fungi benefit host plants by improving the uptake of nutrients, especially phosphorus, nitrogen, and potassium from the soil. Establishing these symbiotic associations in crops grown under suboptimal conditions has the potential to increase biomass production while limiting use of fertilizers and pesticides. [Photo courtesy of the Great Lakes Bioenergy Research Center]

4. Sustainable Bioenergy Practices
For the emerging cellulosic biofuel industry to have a positive impact on the United States, complex issues involving agricultural, industrial, and ecological systems as well as factors affecting human decision making and behaviors must be addressed. To create a better understanding of the larger context that ultimately influences the direction and acceptance of new biotechnologies, GLBRC scientists are examining the environmental and socioeconomic dimensions of converting biomass to biofuel.

To determine the best practices for biofuel production, GLBRC researchers are analyzing the impacts of issues such as minimizing energy and chemical inputs for bioenergy crop production and reducing greenhouse gas emissions from the entire biofuel production life cycle (see figure, GLBRC Research on Bioenergy Crop Sustainability, this page). They also are seeking to understand the environmental impacts of removing leftover stalks, stems, and leaves from food crops. Data from these and other studies will allow GLBRC scientists to make predictions on the social and financial incentives needed to promote the adoption of more environmentally beneficial practices.

Education and Outreach
The staff and partners of the GLBRC Education and Outreach area inform a variety of audiences about biofuels research, energy concerns, and sustainability issues affecting our planet. Their goal is to broaden the understanding of current issues in bioenergy for the general public as well as for students and educators at the K–12, undergraduate, and graduate levels. A GLBRC strong emphasis is placed on using critical thinking, quantitative reasoning, and systems-based logic in the development of bioenergy-related K–12 classroom materials and other informational resources. Because bioenergy research and development are important contemporary issues, Education and Outreach members participate in various programs and events to present research from GLBRC laboratories in a way that is accessible and interesting to a broad array of audiences. Summer research experiences for undergraduates at UW–Madison and Michigan State University and other Education and Outreach projects are described in detail at glbrc.org/education/.

Industry Partnerships
The GLBRC employs a systems-driven, genome-informed, basic science approach within a project-management environment. Thus, the center operates primarily in the early research and development arena. The GLBRC is positioned to make key discoveries and major advances that will lead to breakthrough technologies for eventual large-scale conversion of biomass into biofuels. Once a technology is developed, the center works closely with industry partners through technology-transfer mechanisms or collaboratively to achieve commercial implementation. More information about collaborating with the GLBRC is available at www.glbrc.org/industry/.

Lead Institution: University of Wisconsin–Madison

Principal Investigator: Timothy J. Donohue

GLBRC Partners:

  • University of Wisconsin–Madison (lead institution): The GLBRC's lead partner provides expertise in genome-enabled analysis of plant and microbial pathways, networks, and systems; computational analysis of bioenergy proteins, organisms, and ecosystems; biosynthesis and chemistry of lignin and cellwall cross-linking; and discovery, production, and improvement of bioenergy enzymes.
  • Michigan State University (MSU), East Lansing: MSU researchers are experts in the breakdown and biosynthesis of plant cell walls, oils, and other polymers; the breakdown of cellulose in plant stems, stalks, and leaves, including grasses, trees, and other woody plants; and the development of biofuel production practices that are environmentally and economically sustainable.
  • Cornell University, Ithaca, New York: Individual researchers at Cornell provide expertise in the design and creation of microorganisms with new or improved protein machinery, specifically extracellular secretion of cellulases by engineered bacteria.
  • Illinois State University, Normal: Researchers at Illinois State University work on the genetic and molecular analysis of switchgrass.
  • Iowa State University (ISU), Ames: ISU researchers are experts in constructing economic models of biomass practices.
  • Lucigen Corporation, Middleton, Wisconsin: Lucigen provides valuable expertise in functional screening for cellulases and other enzymes, isolation and growth of thermophiles, ethanol production, and molecular cloning techniques.
  • DOE's Oak Ridge National Laboratory (ORNL), Oak Ridge, Tennessee: ORNL will enable the GLBRC to evaluate biomass sustainability by modeling ecosystem changes that could result from the biofuel production cycle.
  • DOE's Pacific Northwest National Laboratory (PNNL), Richland, Washington: PNNL enables the GLBRC to complete high-throughput analysis of bioenergy proteins and organisms and analyze the entire life cycle of bioenergy practices.
  • University of Minnesota, St. Paul: Individual researchers at the University of Minnesota provide expertise on complex global environmental systems and their interactions with human societies, focusing on the global land resource base for bioenergy feedstocks.
  • University of Missouri, Columbia: Individual researchers at the University of Missouri provide expertise in agricultural economics, specifically the impacts of Energy Independence and Security Act mandates on U.S. crop and livestock production.
  • University of Toledo, Ohio: Individual researchers at the University of Toledo provide expertise on biophysical constraints and resource use limitations in regards to maximizing biofuel production.

Location of Center: University of Wisconsin-Madison

Research Highlights

Alterations in Poplar Lignin Could Enhance Pretreatment Efficiency
Alterations in lignin content or structure in plant cell walls can have a profound effect on chemical or enzymatic degradability and the efficiency by which certain pretreatment methods remove lignin from polysaccharides. GLBRC researchers found that overexpression of a particular gene [ferulate 5-hydroxylase (F5H)] in the lignin biosynthetic pathway of a hybrid poplar created lignin with a structure and composition that can enhance lignin removal from cellulose, while still maintaining normal growth and development. When compared to wild-type poplar, the up-regulated F5H poplar has a much simpler lignin structure that is less branched and more homogeneous in its subunit composition, which makes the lignin easier to separate from cellulose during pretreatment. This and other poplar transgenic materials under investigation by GLBRC researchers have cell walls that release more sugar than wild-type poplar over a range of pretreatment methods. Ongoing work is examining the effect of ammonia fiber expansion pretreatment on these transgenic poplars. Details on the lignin structure of F5H up-regulated poplar were reported in Stewart, J. J., et al. 2009. "The Effects on Lignin Structure of Overexpression of Ferulate 5-Hydroxylase in Hybrid Poplar," Plant Physiology 150(2), 621–35.

Integrated Biorefinery Concept

Integrated Biorefinery Concept. This figure shows the integrated system components analyzed by the Biorefinery and Farm Integration Tool. [Image from Sendich and Dale 2009]

New Modeling Tool Combines Environmental and Economic Analysis of the Biorefinery in Agricultural Landscapes
GLBRC researchers have provided a direct simulation of different biorefinery configurations in realistic agricultural landscapes for diverse locations throughout the United States. Since no full-scale commercial examples of a cellulosic biorefinery yet exist, forecasting the risks and tradeoffs of the complete biofuel production chain requires the use of modeling tools. Developed at GLBRC, the Biorefinery and Farm Integration Tool (BFIT) enables a combined modeling approach, including both crop and animal production, for analyzing potential economic profitability as well as environmental impacts (see figure). Focusing on ethanol production from the two largest anticipated sources of cellulosic biomass—corn stover and switchgrass—BFIT simulated the farm-biorefinery interactions for nine different agricultural regions using county-specific data for soil, weather, and farm practice patterns. In all cases, cellulosic biofuel production was integrated into existing farmlands. Results from the simulated scenarios include projections for land area requirements, annual farm income, nitrogen loss, greenhouse gas emissions, total project investment, and minimum ethanol selling price. Based on these projections, GLBRC researchers show that introducing the cellulosic biorefinery and associated markets could improve farm economics and reduce emissions without additional clearing of lands for biofuels. BFIT research results are reported in Sendich, E. D., and B. E. Dale. 2009. "Environmental and Economic Analysis of the Fully Integrated Biorefinery," GCB Bioenergy 1, 331–45.

Study Provides Insights on Maximizing Energy-Rich Lipid Content in Leaves
Energy-rich lipids—with two times more energy than carbohydrates or proteins—are life's primary molecules for energy storage. Preventing the breakdown of lipids as leaves age during the process of senescence is estimated to increase the energy content of leaves by about 20%. GLBRC researchers systematically studied the age-dependent changes in the fatty acids of Arabidopsis, Brachypodium distachyon (a model grass), and switchgrass leaves during natural plant senescence. Researchers found that surface lipids were more stable during senescence than membrane lipids, thus a potential strategy for increasing the energy content of biofuel crops might be to enhance surface lipid production. This research was reported in Yang, Z., and J. B. Ohlrogge. 2009. "Turnover of Fatty Acids During Natural Senescence of Arabidopsis, Brachypodium, and Switchgrass and in Arabidopsis β-Oxidation Mutants," Plant Physiology 150, 1981–89.

Sequencing Characterizes Bacterial Rhizosphere Communities of Biofuel Crops on Marginal Lands
Using a new high-capacity sequencing technology, GLBRC researchers characterized the structure of bacterial communities living in the rhizosphere (microscopic zone surrounding roots) of corn, soybean, canola, sunflower, and switchgrass. Samples were taken from agricultural sites and adjacent native forest in four locations with different soil types in Michigan. Three of the locations were marginal lands unsuitable for conventional agriculture, and a fourth site served as an experimental control to evaluate crop yield and quality on nonmarginal land. Although bacterial communities from biofuel crops and forest were clearly differentiated, the communities grouped mainly by location rather than by crop species, and soil environment and land management were key factors influencing community structure. Although more limited in plant diversity, greater bacterial diversity was observed in the biofuel crop samples than in the forest samples. Species of Acidobacteria were the most abundant community members in the rhizospheres of all plants, yet no strains have been isolated for cultivation and characterization in the laboratory. This research was reported in Jesus, E. C., et al. 2010. "Bacterial Communities in the Rhizosphere of Biofuel Crops Grown on Marginal Lands as Evaluated by 16S rRNA Gene Pyrosequences," Bioenergy Research 3, 20–27.

Chemical Hydrolysis of Cellulose Achieves High Glucose Yields

Chemical Hydrolysis of Cellulose Achieves High Glucose Yields. Applying this new chemical approach to the hydrolysis of pure cellulose results in glucose yields approaching 90% in just a few hours. Yields of unwanted by-products such as HMF (5-hydroxymethylfurfural, an inhibitor of microbial fermentation) and cellobiose (a molecule consisting of two linked glucose subunits) were minimal. [Image from Binder and Raines 2010]

Chemical Process Produces Simple, Fermentable Sugars from Raw Biomass
A GLBRC research team has developed a promising new chemical method to liberate the sugar molecules trapped inside inedible plant biomass, a key step in the creation of cellulosic biofuels. The new chemical process combines ionic liquids and dilute acid to degrade cellulosic biomass without the use of cellulases. In this approach, ionic liquids make cell-wall polysaccharides accessible to chemical reactions by decrystallizing lignocellulosic biomass and dissolving cellulose. Then, dilute hydrochloric acid at 105°C is used to hydrolyze cellulose and hemicellulose into individual sugar subunits. Applying this process to pure cellulose resulted in nearly 90% yield of glucose (see figure), and applying it to raw corn stover achieved sugar yields of 70% to 80%. By adding the right balance of water to the mixture, the researchers reduced the formation of unwanted by-products and demonstrated significant improvement in fermentable sugar yields from ionic liquid treatment of lignocellulose with yields comparable to those of enzymatic hydrolysis. Ionexclusion chromatography was used to separate sugars from the reaction mixture and recover the ionic liquids for reuse. Sugars recovered from the hydrolyzed stover were readily converted to ethanol by Escherichia coli and the yeast Pichia stipitis. This research was reported in Binder, J. B., and R. T. Raines. 2010. "Fermentable Sugars by Chemical Hydrolysis of Biomass," Proceedings of the National Academy of Sciences 107, 4516–21.

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