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• Multipurpose Plasma Etcher System 1
• Multipurpose Plasma Etcher System 2
• Deep RIE
• Metal RIE
• Silicon RIE
• ICP Metal Etcher
• XeF2 Silicon Etch
• Microwave Plasma System
• Ion Mill

NIST CNST NanoFab Equipment
Dry Etch

Certain commercial equipment, and software, are identified in this documentation to describe the subject adequately. Such identification does not imply recommendation or endorsement by the NIST, nor does it imply that the equipment identified is necessarily the best available for the purpose.


Oxford Plasmalab 100: Highly flexible plasma etcher to selectively etch III-V group and metals on planar substrates up to 200mm in diameter under variable temperatures.

Applications:
  • High-temperature InP etching
  • Physical milling of most III-V semiconductors
  • Reactive etching of III-V semiconductors
  • Reactive etching of metals
Example Use:III-V material and Metals etch

ICP deep silicon etcher.jpg
 
Oxford Plasmalab 100: Highly flexible plasma etcher to selectively etch Si, SiO2 and SiN,x on planar substrates up to 200mm in diameter under variable temperatures.

Applications:
  • Anisotropic etching of SiO2 and SiNx
  • Low Temperature Si anisotropic etching
  • CF4 (in Si/SiO2 etching)
  • Anisotropic polymer etching
  • Photo-resist etching and descum
Example Use: Deep SiO2; Si Nanostructure, Polymer, SiNx and others

Plasma etcher system: Deep SiO2.jpg
 

A tool for etching deep Si-trench by "Bosch" process on planar substrates up to 150mm in diameter.

  • Etching of Silicon at rates from 1 µm/min to 15 µm/min
  • Selectivity to SiO2 ≥ 100 to 1
  • Selectivity to Photoresist ≥ 40 to 1
  • ICP: 2.4 MHz 250w
  • RF: 13.56 MHz 300w
  • Gases: C4F8, SF6, O2, N2, Ar
Applications: Deep Si etch

Demonsrated Use: Bosch deep Si etch, MEMS, Nanopositioners, Cantilevers, Thermal conductors
ICP deep silicon etcher.jpg
 

A system based on Argon and Fluorine gases to etch metal and dielectric materials on planar substrates up to 200mm in diameter.

  • RF: 13.56 MHz
  • Power: 500w
  • Gases: Ar, CHF3, CF4, SF6, O2
Applications:
  • Physical milling of most metals
  • Anisotropic etching of metal films
  • Anisotropic etching of SiO2 and SiNx
Demonstrated Use: Au, Ni, Co, TiW, SiO2 and Metal oxide surface clean

Metal RIE-Unaxis 790
 

A system based on Oxygen and Fluorine gases to etch polymer and dielectric materials on planar substrates up to 200mm in diameter.

  • RF: 13.56 MHz
  • Power: 500W
  • Gases: CHF3, CF4, SF6, N2O, O2
Applications:
  • Anisotropic thin film etch
  • Etches Silicon Dioxide, Silicon Nitride, Silicon, and Organics
  • Descum and Oxygen cleaning
  • SiNx Membrane
Demonstrated Use: SiO2, SiNx and Si thin film and nanostructure etching; Photoresist descum; Nanoimprint resist residual etching; Organic residual clean
Silicon RIE-Unaxis 790
 

Chlorine-based system utilizing Boron Trichloride and Chlorine to etch metals and III-V group materials on planar substrates up to 150mm in diameter.

  • ICP: 2.0 MHz 2500W
  • RF: 13.56 MHz 300W
  • Gases: Cl2, Ar, BCl3, SF6, O2
Applications:
  • Anisotropic etching of metal films
  • Etches Chromium, Aluminum, and other Chlorine-based etchable metals
  • Other materials etchable by SF6, Ar, and O2
Demonstrated Use: Al, Cr and GaAs quantum dots and SiC etch

ICP Metal Etcher-Unaxis Shuttleline ICP
 

This system uses Xenon difluoride vapor to etch silicon.

Applications:
  • Almost infinite selectivity of Silicon to photoresist, silicon dioxide, silicon nitride and Aluminum.
  • Utilizes Xenon Difluoride (XeF2) in vapor phase.
Sample Size: Pieces up to 6" wafers.

Restrictions:
  • Silicon substrates allowed.
  • All other materials must be approved.
  • Glass and Silicon Substrates allowed.
Demonstrated use: Release etch for membranes, cantilevers and other suspended devices.

XeF2 Silicon Etch-Xactix Xetch e1 Series
 

A tool using microwave oxygen plasma to remove organics on the surfaces

  • Frequency: 2.45 GHz
  • Power: 100W
  • No Cr, AG exposed to the surface
Applications:
  • Surface cleaning after processes including ion implant, plasma etching, and sputter etching.
  • Surface cleaning of semiconductor wafers after wet etch chemical process.
  • Surface cleaning after extended storage.
  • Removal of organic passivation layers and resist.
Demonstrated Use: Post dry/wet etching surface clean, Wafer recycle
microwave asher
 

This system makes use of a broad ion beam to controllably and uniformly remove material from a wafer or wafer piece. It offers standard (IBE) and reactive (RIBE) ion beam etching capabilities.

Features:
  • Gridded ion source: 20 cm in diameter; provides collimated, neutralized, high energy ion flux
  • Small samples and up to 150 mm wafers
  • Etch uniformity: 2.5% over 130 mm diameter
  • Sample rotation: 0 to 20 rpm
  • Sample tilt for tailoring of sidewalls and minimizing re-deposition
  • Process gases: Ar for IBE; SF6, CF4, CHF3 and O2 for RIBE
  • Base vacuum: 8 x 10-8 Torr
Applications:
  • Milling of Au, Co, Cu, Fe, Ir, Mn, Ni, Permalloy, Pd, Pt, Ta, W, AlN, Al2O3, SiO2, Si3N4, Ta2O5, TiO2.
  • Giant magneto-resistive spin valves fabrication
  • Spintronics
  • Sample thinning for TEM characterization
  • Cross-sectioning for SEM characterization
  • MEMS etching
  • Grating fabrication
Ion Mill
 

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Online: February 2006
Last Updated: February 2012

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